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Glen
Oak Corporate History Continued
Like the acorn that grows into a mighty oak, Talbot's plans
for his Acorn Oak® brand S4S red oak boards began to take
root, slowly but surely. He found and acquired suitable property
for his new business (seven acres in Montello, Wisconsin),
remodeled facilities, selected and purchased production and
distribution equipment, and hired and trained mill personnel.
It was two full years (1980) before there was actual product
to sell and Talbot started doing business as Glen Oak Lumber
& Milling, Inc.
Patience and persistence paid off. Once the S4S red oak product
was ready, Wisconsin retailers wasted no time introducing
this new product to the marketplace. S4S hardwood lumber quickly
caught on and became a staple for lumberyards nationwide.
The product category has since grown to include oak, poplar,
aspen and maple S4S boards-each multi-million dollar products
in their own right.
Today, S4S is just one of many lines in Glen Oak's extensive
product mix. The expansion of its offerings began with a commitment
to full grade utilization. Converting random width lumber
to S4S boards in marketable sizes generated a lot of excess
rippings. By 1984, Glen Oak was putting these high quality
rippings to good use, and had thereby expanded its business
to include production of red oak mouldings.
At about the same time, Glen Oak entered into a joint venture
relationship with Mid-America Hardwoods, Inc. This provided
Glen Oak with additional large volume production of oak mouldings
made to its own specifications, at three plants in Missouri
and Mississippi.
Thanks to the superb efforts of Glen Oak's sales and service
teams, orders for mixed truckloads of boards and moulding
products came rolling in and, by 1985, Glen Oak had to build
an additional warehouse for finished product. In Talbot's
quest for continuous improvement, Glen Oak also added and
upgraded machinery, including a time-saver sander which made
S4S board face quality better than ever and changed another
industry standard.
In 1986, a general office building was constructed to house
the support staff needed to serve Glen Oak's expanding customer
list. The business was growing at a rapid pace. In the spring
of 1987, on its original site in Montello, Glen Oak began
constructing a second mill to double production and accommodate
additional product lines. But, before Mill #2 was operational,
a fire destroyed Mill #1, burning it to the ground and leaving
production in ashes.
In spite of the fire, Glen Oak did not miss a ship date. Orders
were shipped from a joint venture established in Alabama until
September 1988, when Mill #2 came on line and production resumed
in Wisconsin.
Wisconsin Mill #1 was rebuilt in 1989, bigger and better than
the original. The new mill was set up to include a veneer
line which permitted Glen Oak to better utilize wood resources
and lower product cost via its new line of "engineered
solutions." One of the nation's first hardwood millwork
manufacturers to finger-joint oak (due to inherent difficulties),
Glen Oak fine-tuned the process, producing consistent high-quality
product. With such ideal finger-jointing technology, Glen
Oak could now utilize every piece of oak, six inches and longer.
Diversification into new target markets was the next order
of business. Ron Lindquist joined Glen Oak in millwork sales
and launched an "industrial sales" division three
years later. In 1990, Ron's sales office was relocated from
Wisconsin to Pittsburgh, Pennsylvania, closer to his suppliers
and customer base. The present Pennsylvania facility houses
four team members who service Glen Oak industrial accounts
in North America.
Also in 1990, Glen Oak began manufacturing a fully wrapped
veneered door jamb, to complement its rapidly growing oak
moulding line. The fully wrapped jamb proved an instant success.
It was more affordable and better looking than the edge strip
jamb, which previously controlled the market.
In addition to introducing new product solutions, Glen Oak
influences its markets in other ways. For example, in 1992,
it began shrink-wrapping product for large retailers and labeling
each item with a specific UPC code. Such packaging is now
common practice for many manufacturers and, today, Glen Oak
stickers millions of SKUs for customers each year. The company
is constantly upgrading its technology to meet the changing
needs of its customers.
Glen Oak continually looks for new ways to strengthen its
position as one of the nation's largest and best-diversified
hardwood millwork providers. In 1994, the company reconfigured
Wisconsin Mill #2 with more than $1 million in world-class
wood working equipment. The new equipment facilitated a 50
percent increase in production capacity, and enabled Glen
Oak to keep pace with the increasing demand for Glen Oak's
quality products.
Glen Oak's biggest growth spurt was triggered by the spotted
owl. The bird's nomination for endangered species status caused
logging constraints in the Pacific Northwest; pine moulding
prices went sky-high while product quality spiraled downward.
Lumber dealers found themselves in need of a paintable moulding
product they could count on, at a reasonable and predictable
price. In response, Glen Oak developed Prime Poplar®-the
high quality pine alternative for buyers fed up with poor
quality and inconsistent manufacturing.
To enter the poplar business, Glen Oak built a state-of-the-art
$3.5 million poplar plant in Somerset, Kentucky and began
full-scale production of Prime Poplar mouldings in February
1996. The quality of the product's substrate, finger-jointing
and paint-priming quickly inspired dealers and contractors
to "trade up" to Prime Poplar and leave primed pine
behind.
Within a year, strong demand for the best paint-primed moulding
in the market necessitated increases in Glen Oak's Kentucky
distribution and production capacities. A large warehouse
was constructed to maximize storage for finished inventory
and rough lumber and the original poplar mill was expanded
to incorporate a second finger joint line. In 1999, Kentucky
Mill #2 was added, providing an additional 50,000 square feet
of space for producing S4S poplar boards. Glen Oak's poplar
business has grown so much that the Kentucky campus underwent
additional expansions and currently employs 160,000 square
feet under roof (including a dedicated paint-priming plant
and a bagged shavings operation) on 24 acres.
In addition to the Kentucky expansions, Glen Oak has experienced
significant growth and change, fueled by substantial investments,
in the new millennium. Some highlights include:
Forming
a state-of-the-art finishing business with partner and former
employee Scott Copus.
Constructing
a dedicated distribution center near Atlanta, Georgia to facilitate
routine delivery of Glen Oak products to customers in the
Southeastern US.
Entering
into the window fashions market, beginning with production
of poplar shutter components, followed by basswood, bamboo
and cellular PVC shutter parts.
Establishing
a distribution center in Naples, Florida.
Acquiring
North American Sunburst, a leading manufacturer of specialty-shape
shutters.
Constructing
a third mill in Wisconsin for production of hardwood mouldings
and shutter components.
Developing
new products and features, including SB43, a proprietary stain-blocking
anti-fungal primer.
Acquiring
the assets of Space-Metrics, LLC-a closet systems and cabinetry
manufacturing business-plus, purchasing and remodeling a large
plant in Wisconsin for production of new and improved Space-Metrics
USA , LLC products.
Through it all, meeting customers' needs with the products
they want has been, and always will be, what drives Glen Oak's
growth and success. The company will continue to reinvest
its earnings in order to build capacity and introduce products
for the benefit of its long-time customers and prospects.
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